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  3. Test laboratory for energy chains
  4. Cable wear virtually halved

Interior separation in e-chains®: Cable wear virtually halved under the toughest conditions

A smooth, cable-friendly and rounded contour ensures a long service life of cables and hoses in energy chains. Through extensive testing in the igus® laboratory, the interior separation was optimised and the cable wear almost halved.
Key question was: To what extent can a difference in terms of abrasion be determined, if cables are pressed against the crossbars with high pressure and moved? To accelerate the test sequence, contact pressures which do not occur in reality were used. For this purpose, on a special test rig, cables with interior separations of the "old" and "new" standard design were tested with more than 850,000 double strokes.

The result:

The optimised interior separation of the energy chains preserves the cables and provides a service life almost twice as long.
Test Report (PDF) (German)
Test: Cable wear on two different contours.
The optimised interior separation gives the cables a service life almost twice as long.

Further information

Test laboratory for energy chains

More than three billion test cycles per year are carried out at a total of 180 testing stations.
Test laboratory for energy chains

The terms "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "RCYL", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "tribotape", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" and "yes" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries. This is a non-exhaustive list of trademarks (e.g. pending trademark applications or registered trademarks) of igus GmbH or affiliated companies of igus in Germany, the European Union, the USA and/or other countries or jurisdictions.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH