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Cleanroom products up to ISO Class 1

Whether in a display robot or in pick-and-place applications in Semiconductor manufacturing and Microelectronics:
igus offers components for every cleanroom that bring Tech up and Cost down

In the case of cleanrooms, the requirements regarding the abrasion-resistance of moving components are especially high, as every contamination impairs products and processes. This costs money. We develop and test our high-performance polymer products in our in-house cleanroom laboratory with utmost care. Moreover, in order to provide solid attestation that our products are ideal for use in cleanrooms, the Fraunhofer Institute subjects them to further tests. This enables a broad product portfolio with the best possible cleanroom classification (ISO Class 1).

Advantages of our cleanroom products:

Save installation space and weight
Low noise and low vibration
Fast delivery and easy assembly
Easily openable e-chains for quick cable replacement
Tested and proven long service life with guarantee: 50 million double strokes
Chains, cables and connectors available individually from batch size 1 - or as a complete system from a single source

Semiconductor testing

Semiconductor industry

Production of smart phone displays

Display industry

GPU card

Microelectronics

igus corner

The huge motion plastics sample box

Making trying things out easy: with the igus corner, you always have the most recent motion plastics at hand that are suited for your individual industry sector.

We will bring the display to you, set it up upon request and fill the compartments with the products of your choice. Or you can set it up yourself. As a permanent exhibition or for a limited period of time.

Now order free of charge

e-skin® flat cable guidance system

Free white paper:

Energy supply for the cleanroom

In this white paper, you will learn how the right energy guidance in the cleanroom

can increase plant effectiveness
Generate higher yields of the production lines
Use energy supply systems more sustainably

Download now to find out more

Cleanroom compatible products

Energy chains

e-chains for the cleanroom

Energy chains in a cleanroom environment have to be especially abrasion-resistant as airborne particles above the strict limits specified in standards are released and can contaminate the cleanroom.

e-chains for cleanroom applications

Cables and hoses

Cleanroom applicable chainflex cables

Pneumatic hoses and various cables with IPA ISO class 1 and 2 - also available ready for connection, suitable for Bosch Rexroth, Festo, Parker, Siemens and many other manufacturers.

Flexible cables for cleanrooms

Linear guides

Cleanroom applicable drylin linear guide

In our product range of dry-operating linear guide systems, we offer four models that are certified for use in ISO class 6 to 3 cleanrooms.

drylin for cleanroom applications

Slewing ring bearings

PRT slewing ring bearing suitable for cleanrooms

The sliding elements of PRT-04-100 made of iglidur J minimise particle emissions, so they can be used in cleanroom applications.

More about slewing ring bearing PRT-04

Simple, safe cleaning:
study on drygear® Apiro in hygienic design

Apiro hygienic design

Simple, safe cleaning of cost-efficient iglidur polymer gearboxes thanks to their open design
Modular design for manual and motor-operated
adjustments
Fast conversion possible
Assembly without any special tools
Great product compatibility

More about drygear® Apiro HD

World premiere ...

... predictive maintenance in cleanroom with i.Cee EC.S

In this cleanroom highlight, the smart ultrasonic sensor technology is used to continuously monitor the current sag of the e-skin® flat with support chain. The e-skin® flat with support chain SKF.S is equipped with a defined bend radius and therefore enables unsupported lengths in cleanrooms. As soon as a critical condition of the energy supply system can be detected, predictive maintenance recommendations are issued.

2022 smart plastics news: i.Cee EC.S in cleanrooms

Predictive maintenance in cleanroom applications

Products by cleanroom class

ISO 14644-1	FED STD 209E	GMP (non-operational)	Max. particles (0.5 micron) m³	Max. particles (0.5 micron) f³	igus products that meet the standard
1	N/A		N/A		Energy chains, cables, corrugated tubes, pneumatic hoses
2	N/A		N/A		see above
3	1		35		see above + linear guides
4	10		352		see above
5	100	A & B	3.520	100	see above
6	1.000		35.200	997	see above
7	10.000	C	352.000	9.967	see above
8	100.000	D	3.520.000	99.675	see above
9	N/A		35.200.000	996.747	see above

The data for GMP and FED STD 209E only serve as a rough comparison and do not take other factors such as bacterial contamination into account. Please contact us to find the right configuration for your project.

Cleanroom tests in accordance with ISO 14644-14 for the rapid development of products for customers

In order to be able to develop new motion plastics that are suitable for use in cleanrooms, the Fraunhofer IPA, working as a development and certification partner on behalf of igus, has designed and built a tailor-made cleanroom laboratory with an ISO Class 1 cleanroom system in Cologne.
In the new laboratory, we can carry out customer tests and new developments in advance under real conditions within a very short time.

Learn more about our cleanroom laboratory now

Successful in use in cleanroom applications

Positioning systems in electronics manufacturing

Positioning systems in electronics manufacturing

This positioning unit uses a readychain system to reliably guide drive, measuring system, and compressed air lines – 24 hours a day, seven days a week.

Find out more about this application

Mingseal adhesive dispenser for camera modules

Clean energy supply in adhesive dispenser for camera modules

Mingseal uses our e-skin corrugated tube in its adhesive dispenser for camera modules. It combines the engineers' requirements regarding openability, inherent rigidity and compactness combined with the highest cleanroom suitability according to ISO Class 1.

Find out more about this application

Filling system in laboratory technology

Filling system in laboratory technology

A clean bottling, which does not have to be sterile, but has to be very clean, and a low overall weight of the system

Find out more about this application

Cleanroom 3D printer

Cleanroom 3D printer

Precise, reliable cleanroom 3D printer for processing thermoplastics.

Find out more about this application

e-skin flat in use in a linear system with air bearings

Linear system with air bearings for highly precise adjustments

An e-skin flat SKF12.4.03.01.1 as a 4-fold layer together with PVC & TPE cables from igus ensures the reliable energy supply of an air bearing linear system.

More about this application

Cleanroom application example semiconductors

Energy supply systems in semiconductor manufacturing

For producing the Fixload, pure air is required. This is due to the very sensitive application area of the load interface for 300mm wafer processing equipment in semiconductor manufacturing. As the wafers to be processed are unprotected and exposed to their surroundings during loading, the technical equipment must not produce any particles.
Therefore, an abrasion-resistant energy supply is used, which is suitable for cleanrooms of ISO Class 3 (according to DIN EN ISO 146441-1).

Use in Brooks production

Cleanroom application example semiconductors

Wafer handling

With E6 e-chain, the supply of energy for wafer handling in chip production involving acceleration rates of up to 4m/s² and speeds of up to 6m/s is not a problem.

More about this application

Use in a laboratory unit for liquid handling.

drylin TR high helix thread nuts for laboratory equipment

drylin TR high helix thread nuts were used in laboratory equipment for handling fluids. The advantage for the cleanroom is their low coefficient of friction. This leads to higher efficiency.
Furthermore, no lubrication is necessary, which prevents contamination.

Lab equipment for liquid handling

Questions & answers regarding cleanroom technology products

Do the cleanroom products meet the increasing demands?
Since the quality requirements for cleanroom technology applications as well as those on the part of the customers and test standards are constantly growing, igus® is continuously working on improving its products. For this purpose, igus has been carrying out tests for cleanroom suitability in its own test laboratory since 1997. In addition, appropriate products are tested externally by the Fraunhofer Institute.

Are igus bearings suitable for cleanrooms?
The cleanroom suitability of our iglidur plain bearings is determined on the basis of the wear particles released in the application. The size and quantity of the released wear particles depend on:

the respective pairing of shaft and bearing material
further parameters such as load, speed etc.

Therefore, there are no clearly defined cleanroom materials for our plain bearings, but instead they depend on their use. Our experts will be happy to help you choose the right material (contact form).

Cleanroom application of our products

Example: use of our energy supply

Further information

Brochure with all cleanroom products

Cleanroom product brochure

Cleanroom classes of our products and information on RoHs and ESD.

ESD & cleanroom products

Information about ESD

More about the igus material igumid for ESD applications.

Permanent, maintenance-free conductivity through igumid ESD

Consulting

I look forward to answering your questions

Yap Han Song (Denis)

Senior Product Manager for Energy Chain System® ASEAN

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